2004 Jeep Wrangler SE, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Pump Module: Removal

Fuel tank removal will be necessary for fuel pump module removal.

WARNING: THE FUEL SYSTEM IS UNDER A CONSTANT PRESSURE (EVEN WITH THE ENGINE OFF). BEFORE SERVICING THE FUEL PUMP MODULE, THE FUEL SYSTEM PRESSURE MUST BE RELEASED.
  1. Drain fuel tank and remove tank. See FUEL TANKΒ .
  2. Thoroughly wash and clean area around pump module to prevent contaminants from entering tank.
  3. The plastic fuel pump module locknut is threaded onto fuel tank. Install Special Tool 6856 to fuel pump module locknut and remove locknut. The fuel pump module will spring up when locknut is removed.
    Fig 1: Removing & Installing Locknut - Typical
    G01740930Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove module from fuel tank.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.