2000 Jeep TJ (CANADA) L4-2.5LFACTORY OEM SERVICE PROCEDURE

Fuel Level Sensor: Service and Repair

Factory service manual diagram



The fuel gauge sending unit (fuel level sensor) and float assembly is located on the side of fuel pump module. The fuel pump module is located within the fuel tank.

REMOVAL
1. Remove fuel tank. Refer to Fuel Tank Removal/ Installation.
2. Remove fuel pump module. Refer to Fuel Pump Module Removal/Installation.
3. Remove electrical wire connector at sending unit terminals.

Fuel Gauge Sending Unit Release Tab:

Factory service manual diagram



4. Press on release tab to remove sending unit from pump module.

INSTALLATION
1. Position sending unit to pump module and snap into place.
2. Connect electrical connector to terminals.
3. Install fuel pump module. Refer to Fuel Pump Module Removal/Installation.
4. Install fuel tank. Refer to Fuel Tank Removal/Installation.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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