1994 Jeep Wrangler S, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Pump Capacity Test

  1. Release fuel system pressure. See FUEL SYSTEM PRESSURE RELEASE PROCEDURE above. Disconnect fuel supply line at fuel rail near fuel pressure regulator. Connect 3/8" fuel hose to disconnected fuel supply line. Insert other end of hose into approved gasoline container. Start engine. Check fuel pump flow rate (capacity).
  2. A good fuel pump will deliver at least 1.06 qts. (1.0L) of fuel per minute with return line hose pinched off. If fuel pump capacity is incorrect, inspect fuel supply system for a plugged filter or plugged fuel pump inlet filter.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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