1987 Jeep Cherokee LimitedFACTORY OEM SERVICE PROCEDURE

Valve Closing Test

  1. With engine at normal operating temperature and at idle, manually depress EGR valve diaphragm. RPM should immediately drop, indicating that EGR valve is not leaking and had been properly cutting off exhaust gas flow at idle.
  2. If there is no change in RPM and engine is idling properly, exhaust gases are not reaching combustion chamber. Check for plugged passage between EGR valve and intake manifold.
  3. If engine idles poorly and RPM is not greatly affected by manually moving diaphragm up, EGR valve is not closing off exhaust gas flow. Check for carbon between pintle, leaking EGR valve gasket or bad EGR valve.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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