2002 Isuzu Trooper LS, RWDFACTORY OEM SERVICE PROCEDURE

Outer Track Rod Assembly: Installation

  1. Install inner rod end and align the setting marks applied during disassembly.
  2. Tighten the inner lock nut to specified torque.

    Torque:Β  118 N.m (87 lb ft)

    NOTE: For either outer rod, the screw on the right side of the vehicle is threaded counterclockwise.
  3. Install outer rod end assembly and align the setting marks applied during disassembly.
  4. Tighten the outer lock nut to specified torque.

    Torque:Β  118 N.m (87 lb ft)

  5. Install knuckle arm nut and cotter pin then tighten the nut to the specified torque, with just enough additional torque to align cotter pin holes. Install new cotter pin.

    Torque:Β  98 N.m (72 lb ft)

  6. Install center track rod and nut and cotter pin then tighten the nut to the specified torque, with just enough additional torque to align cotter pin holes. Install new cotter pin.

    Torque:Β  98 N.m (72 lb ft)

NOTE: If replacing the track rod, adjust the new track rod length.

Rod length:Β  328.3 mm (12.93 in)

Fig 1: Adjusting Track Rod Length
G02800090Courtesy of ISUZU MOTOR CO.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.