Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Isuzu Rodeo S 2WD L4-2.2LFACTORY OEM SERVICE PROCEDURE
Electrostatic Discharge Damage
Electronic components used in the control system are often designed to carry very low voltage. Electronic components are susceptible to damage caused by electrostatic discharge. Less than 100 volts of static electricity can cause damage to same electronic components. By comparison, it takes as much as 4000 volts for a person to even feel the zap of a static discharge. There are several way for a person to become statically charged. The most common methods of charging are by friction and by induction. An example of charging by friction is a person sliding across a car seat.
Charging by induction occurs when a person with well insulated shoes stands near a highly charged object and momentarily touches ground. Charge of the same polarity are drained off leaving the person highly charged with opposite polarity. Static charge can cause damage, therefore, it is important to use care when handling and testing electronic components.
NOTE: To prevent possible Electrostatic Discharge damage, follow these guidelines:
- Do not touch the control module connector pins or soldered components on the control module circuit board.
- Do not open the replacement part package until the part is ready to be installed.
- Before removing the parts from the package, ground the package to a known good ground on the vehicle.
- If the parts been handled while sliding across the seat, or while sitting from standing position, or walking a distance, touch a known good ground before installing the parts.
NOTE: To prevent internal PCM damage, the ignition must be OFF position in order to disconnect or reconnect power to the PCM (for example: battery cable. pig tail, PCM fuse, jumper cable, etc.).
IMPORTANT: When replacing the production PCM with a service PCM, it is important to transfer the broadcast code and production PCM number to the service PCM label. This will allow positive identification of PCM parts throughout the service life of the vehicle. Do not record this information on PCM metal cover.
IMPORTANT: The ignition should always be in the OFF position in order to install or remove the PCM connectors. Service of the PCM should normally consist of either replacement of the PCM or EEPROM reprogramming. If the diagnostic procedure call for the PCM to be replaced, the replacement PCM should be checked first to ensure it has the correct part number. If it is, remove the faulty PCM and install the new service PCM. The service PCM EEPROM will need to be programmed. Additionally, after programming, the CKP Sensor Tooth Error Correction (TEC) Learn procedure will need to be performed.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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