2002 Isuzu Rodeo LS, 2.2 DFACTORY OEM SERVICE PROCEDURE

Fuel Pump Flow Test

NOTE: If scan tool is not available use following procedure to operate fuel pump On. Remove fuel pump relay from underhood fuse/relay box. Using fused jumper, jumper fuel pump relay socket cavities No. 1 and 5. See Figure .

If fuel flow or supply problem is suspected, perform following:

  1. Turn ignition off. Ensure A/C is off (if equipped). Release fuel system pressure. See FUEL SYSTEM PRESSURE RELEASEΒ  . Remove fuel feed pipe to fuel rail. Place fuel feed pipe into an appropriate sized clean container. Connect Tech 2 or equivalent scan tool to Data Link Connector (DLC). DLC is located under small cover on left side of dash. Turn ignition on. Using scan tool, command fuel pump On.
  2. Fuel pump should run, and in 15 seconds deliver at least .40 qts. (.38 ltrs.). If fuel pump does not perform as specified, check for plugged fuel filter, kinked or blocked fuel lines. If problem is found, repair as necessary. After repair, recheck fuel pump delivery.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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