Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2000 Isuzu Trooper LS V6-3.5LFACTORY OEM SERVICE PROCEDURE
Control Panel Assembly and/or Control Cables
Control Lever Assembly, Control Cable And Associated Parts:
CONTROL LEVER ASSEMBLY AND / OR CONTROL CABLE
REMOVAL
1. Disconnect the battery ground cable.
2. Remove front console assembly.
3. Remove lower cluster assembly.
4. Remove glove box.
5. Remove instrument panel passenger lower cover assembly.
6. Remove instrument panel driver lower cover assembly.
7. Remove meter cluster assembly. Refer to Instrument Panel, Gauges and Warning Indicators.
8. Remove attaching screws.
- Remove the four attaching screws.
9. Pull the control lever assembly out and disconnect the fan switch and air conditioning switch connectors.
10. Remove control lever assembly.
11. Remove control cable.
INSTALLATION
To install, follow the removal steps in the reverse order, noting the following points:
1. Adjust the control cable.
- Air source control cable.
1. Slide the control lever to the left ("CIRC" position).
2. Connect the control cable at the "CIRC" position of the link unit of the blower assembly and secure it with the clip.
- Temperature control cable.
1. Turn the control knob to the left ("MAX COLD" position).
2. Connect the control cable at the "COLD" position of the temperature control link of the heater unit and secure it with the clip.
- Air select control cable
1. Turn the control knob to the right ("DEFROST" position).
2. Connect the control cable at the "DEFROST" position of the mode control link of the heater unit and secure it with the clip.
2. Check the control cable operation.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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