2004 Infiniti I35FACTORY OEM SERVICE PROCEDURE

Diagnostic Procedure

  1. CHECK FUEL FILLER CAP DESIGN 
    1. Turn ignition switch OFF.
    2. Check for genuine NISSAN fuel filler cap design.
      Fig 1: Checking Fuel Filler Cap Design
      G00786839Courtesy of NISSAN MOTOR CO., U.S.A.

    OK or NG 

    1. OK: GO TO 2
    2. NG: Replace with genuine NISSAN fuel filler cap.
  2. CHECK FUEL FILLER CAP INSTALLATION 

    Check that the cap is tightened properly by rotating the cap clockwise.

    OK or NG 

    1. OK: GO TO 3.
    2. NG:
      • Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
      • Retighten until ratcheting sound is heard.
  3. CHECK FUEL FILLER CAP FUNCTION 

    Check for air releasing sound while opening the fuel filler cap.

    OK or NG 

    1. OK: GO TO  5 .
    2. NG: GO TO 4.
  4. CHECK FUEL TANK VACUUM RELIEF VALVE 
    1. Wipe clean valve housing.
    2. Check valve opening pressure and vacuum. See Figure and Figure .

      Pressure: 

      15.3 - 20.0 kPa (0.156 - 0.204 kg/cm 2, 2.22 - 2.90 pis) 

      Vacuum: 

      -6.0 to -3.3 kPa (-0.061 to -0.034 kg/cm 2, -0.87 to -0.48 psi 

      CAUTION: Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.

    OK or NG 

    1. OK: GO TO 5.
    2. NG: Replace fuel filler cap with a genuine one.
  5. INSTALL THE PRESSURE PUMP 

    To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.

    Fig 2: Installing EVAP Service Port Adapter & Pressure Pump Assembly
    G00786842Courtesy of NISSAN MOTOR CO., U.S.A.

    See also Figure .

    NOTE: Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
    1. Models with CONSULT-II: GO TO 6.
    2. Models without CONSULT-II: GO TO  7 .
  6. CHECK FOR EVAP LEAK 

    With CONSULT-II 

    1. Turn ignition switch ON.
    2. Select EVAP SYSTEM CLOSE of WORK SUPPORT mode with CONSULT-II.
    3. Touch START and apply pressure into the EVAP line until the pressure indicator reaches the middle of the bar graph.
      NOTE:
      • Never use compressed air or a high pressure pump.
      • Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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