Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Diagnostic Procedure
- Check Ground Connections
- Turn ignition switch OFF.
- Loosen and retighten three ground screws on the body. See Figure
.
Refer to GROUND INSPECTION .
OK or NG
- OK: go to 2.
- NG: Repair or replace ground connections.
- Check DTC With Unified Meter And A/C Amp
.
Refer to SELF-DIAGNOSTIC RESULTS .
OK or NG
- OK: go to 3.
- NG: go to FUEL LEVEL SENSOR SIGNAL INSPECTION .
- Check Fuel Tank Temperature Sensor Power Supply Circuit
- Turn ignition switch OFF.
- Disconnect fuel level sensor unit and fuel pump harness connector. See Figure .
- Turn ignition switch ON.
- Check voltage between fuel level sensor unit and fuel pump terminal 4 and ground with CONSULT-II or tester.
- Voltage: Approximately 5V
OK or NG
- OK: go to 5 .
- NG: go to 4.
- Detect Malfunctioning Part
Check the following.
- Harness connectors B1, M11
- Harness for open or short between ECM and fuel level sensor unit and fuel pump
- Repair open circuit or short to ground or short to power in harness or connector.
- Check Fuel Tank Temperature Sensor Ground Circuit For Open And Short
- Turn ignition switch OFF.
- Disconnect unified meter and A/C amp. harness connector.
- Check harness continuity between fuel level sensor unit and fuel pump terminal 5 and unified meter and A/C amp. terminal 36. Refer to wiring diagram. See Figure
.
- Continuity should exist .
- Also check harness for short to ground and short to power.
OK or NG
- OK: go to 7 .
- NG: go to 6.
- Detect Malfunctioning Part
Check the following.
- Harness connectors B1, M11
- Harness for open or short between fuel level sensor unit and fuel pump and unified meter and A/C amp.
- Repair open circuit or short to power in harness or connector.
- Check Fuel Tank Temperature Sensor
Refer to COMPONENT INSPECTION .
OK or NG
- OK: go to 8.
- NG: Replace fuel level sensor unit.
- Check Intermittent Incident
Refer to TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT .
- Inspection end
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
