2022 Hyundai Tucson Plug-In Hybrid LimitedFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

WARNING:
  • Be sure to read and follow the "General Safety Information And Caution " before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  • Be sure to read and follow the "High Voltage Shut-Off Procedures " before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  1. Perform the oil pressure characteristics backup procedure using the diagnostic tool when replacing with a new TCM.
    G16173394Courtesy of HYUNDAI MOTOR AMERICA
    G16173395Courtesy of HYUNDAI MOTOR AMERICA
  2. Shut off the high voltage circuit.

    (Refer to Automatic Transaxle System - "Β HIGH VOLTAGE SHUT-OFF PROCEDURESΒ  ")Β 

  3. Remove the glove box.

    (Refer to Body (Interior and Exterior) - "Β GLOVE BOX REPAIR PROCEDURESΒ  ")Β 

  4. Remove the Integrated Body Control Unit (IBU).

    (Refer to Body Electrical System - "Β INTEGRATED BODY CONTROL UNIT (IBU REPAIR PROCEDURES)Β  ")Β 

  5. Remove the heater control unit.

    (Refer to Heating, Ventilation And Air Conditioning - "Β HEATER CONTROL UNIT REPAIR PROCEDURESΒ  ")Β 

  6. Disconnect the TCM connector (A).
    G16173396Courtesy of HYUNDAI MOTOR AMERICA
  7. Loosen the nuts and bolt and then remove the TCM (A).

    Tightening torque:Β  9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G16173397Courtesy of HYUNDAI MOTOR AMERICA
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.