Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2019 Hyundai Ioniq Plug-In HybridFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

Turn the ignition switch OFF and disconnect the battery negative (-) cable.
Remove the rear seat.
(Refer to "REAR SEAT ASSEMBLY ")

Remove the fuel pump service cover (A).

Courtesy of HYUNDAI MOTOR AMERICA

NOTE:

When reinstalling a protective cover for a fuel pump, remove the existing butyl tape and apply a new one.

Before assembling the protective cover, ensure that the temperature of the butyl is about 30°C using a hair dryer or a heat gun.

Courtesy of HYUNDAI MOTOR AMERICA

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.