2017 Hyundai Sonata Plug-In HybridFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

  1. Turn ignition switch OFF and disconnect the negative (-) battery terminal.
  2. Remove the air cleaner assembly and air duct. (Refer to Engine Mechanical System - "Air Cleaner ")
  3. Shut off the high voltage circuit (Refer to HIGH VOLTAGE SHUT-OFF PROCEDURES ).
  4. Remove the HPCU. (Refer to Hybrid Control System-"HPCU ")
  5. Disconnect the TCM connector (A).
    Fig 1: Transaxle Control Module (TCM) Connector Location
    G11631275Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the Hybrid Power Control Unit (HPCU) tray (A).

    Tightening torque:Β 

    8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)

    Fig 2: Hybrid Power Control Unit (HPCU) Tray Location
    G11631276Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the TCM (A) after removing the bolt and nut.

    TCM installation bolt/nut:Β 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 3: Transaxle Control Module (TCM) Installation Bolts Location
    G11631277Courtesy of HYUNDAI MOTOR AMERICA
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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