Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Removal and Installation
- Disconnect the battery negative terminal.
- Remove the air cleaner assembly.
(Refer to "AIR CLEANER ")
- Loosen the drain plug, and drain the engine coolant.
Remove the radiator cap to drain with speed.
WARNING:Never remove the radiator cap when the engine is hot. Serious scalding could be caused by hot fluid under high pressure escaping from the radiator.
- Disconnect the over flow hose (A) from the radiator.
- Disconnect the radiator upper hose (A) and lower hose (B).
- Disconnect the ATF cooler hoses.
(Refer to REPAIR PROCEDURES )
- Remove the front bumper.
(Refer to "FRONT BUMPER ")
- Remove the head lamp.
(Refer to "HEAD LAMPS ")
- Remove the upper mounting bracket (A).
- Disconnect the cooling fan controller connector (A).
- Remove the air guard (A) and then disconnect the A/C condenser (B) from radiator.
- Disconnect the radiator assembly from vehicle.
- Remove the cooling fan & reservoir tank (A) from the radiator (B).
- Install in the reverse order of removal.
- Fill the radiator with coolant and check for leaks.NOTE:
- Bleed air from the cooling system.
- Start engine and let it run until it warms up. (Until the radiator fan operates 3 or 4 times.)
- Turn off engine and let it cool down. Check the coolant level and add coolant if needed. This will allow trapped air to be removed from the cooling system.
- Put the radiator cap on tightly, then run engine again and check for leaks.
- Bleed air from the cooling system.
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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