2012 Hyundai Equus V8-5.0LFACTORY OEM SERVICE PROCEDURE

Fuel Level Sensor: Service and Repair





Removal

1. Preparation
(1) Remove the rear seat cushion .
(2) Remove the service cover of the fuel pump (A).

Factory service manual diagram



(3) Disconnect the fuel pump connector (A).

Factory service manual diagram



(4) Idle the engine and wait until fuel in feed line is exhausted.
(5) After engine stops, turn the ignition switch OFF.
2. Remove the service cover of the sub fuel sender (A).

Factory service manual diagram



3. Disconnect the sub fuel sender connector (A).
4. Remove the sub fuel sender from the fuel tank after removing the installation bolts (B).

Factory service manual diagram




Factory service manual diagram





Installation

1. Installation is reverse of removal.

Sub fuel sender installation bolt :
2.0 - 2.9 N.m (0.2 - 0.3 kgf.m, 1.4 - 2.2 lbf.ft)

CAUTION:
When installing the sub fuel sender, be careful not to get the seal-ring entangled.

Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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