2011 Hyundai Azera V6-3.8LFACTORY OEM SERVICE PROCEDURE

Repair Procedures





On-vehicle Inspection

Spark Test
1. Remove the ignition coil connector(A).

Factory service manual diagram




NOTE:
When removing the ignition coil connector, pull the lock pin (A) and push the clip(B).

Factory service manual diagram



2. Remove the ignition coil(B).
3. Using a spark plug socket, remove the spark plug.
4. Install the spark plug to the ignition coil.
5. Ground the spark plug to the engine.

Factory service manual diagram



6. Check if spark occurs while engine is being cranked.

NOTE:
To prevent fuel being injected from injectors while the engine is being cranked, remove the fuel pump relay(A) from the fuse box.
Crank the engine for no more than 5 - 10 seconds.

Factory service manual diagram



7. Inspect all the spark plugs.
8. Using a spark plug socket, install the spark plug.
9. Install the ignition coil.
10. Reconnect the ignition coil connector.

Factory service manual diagram




Inspect Spark Plug
1. Remove the ignition coil connector(A).

Factory service manual diagram




NOTE:
When removing the ignition coil connector, pull the lock pin(A) and push the clip(B).

Factory service manual diagram



2. Remove the ignition coil(B).
3. Using a spark plug socket, remove the spark plug.

CAUTION:
Be careful that no contaminates enter through the spark plug holes.

4. Inspect the electrodes (A) and ceramic insulator (B).

Factory service manual diagram



Inspection Of Electrodes

Factory service manual diagram




5. Check the electrode gap (A).

Standard :
Unleaded : 1.0 - 1.1 mm (0.0394 - 0.0433 in.)

Factory service manual diagram




Inspect Ignition Coil
1. Measure the primary coil resistance between terminals (+) and (-).

Factory service manual diagram




Standard value:0.62Ohms ± 10%

Removal and Installation

Ignition Coil
1. Remove the engine cover.
2. Remove the surge tank. [RH only]
3. Disconnect the ignition coil connector(A).

Factory service manual diagram




NOTE:
When removing the ignition coil connector, pull the lock pin(A) and push the clip(B).

Factory service manual diagram



4. Remove the ignition coil (B).
5. Installation is the reverse of removal.
Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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