Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2008 Hyundai Tucson GLS, AutomaticFACTORY OEM SERVICE PROCEDURE
Service Specifications
SERVICE SPECIFICATIONS CHART
| Items | Standard value |
|---|---|
| Output shaft preload | 0.01-0.09 mm (0.0004-0.0035 in) |
| Brake reaction plate end play | 0-0.16 mm (0-0.0063 in) |
| Low and reverse brake end play | 1.65-2.11 mm (0.065-0.083 in) |
| Second brake end play | 0.79-1.25 mm (0.0311-0.0492 in) |
| Underdrive sun gear end play | 0.25-0.45 mm (0.0098-0.0177 in) |
| Input shaft end play | 0.70-1.20 mm (0.0276-0.0472 in) |
| Differential case preload | 0.045-0.105 mm (0.0018-0.0041 in) |
| Underdrive clutch end play (wave disk) | 1.25-1.45 mm (0.0492-0.057 in) |
| Overdrive clutch return spring retainer end play | 0-0.09 mm (0-0.0035 in) |
| Overdrive clutch end play (wave disk) | 1.6-1.8 mm (0.0630-0.0709 in) |
| Reverse clutch end play | 1.5-1.7 mm (0.0590-0.0609 in) |
| Backlash between differential side gear and pinion | 0.025-0.150 mm (0.001-0.006 in) |
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
