Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Hyundai XG350 BaseFACTORY OEM SERVICE PROCEDURE
Fuel Tank: Removal
- To reduce the internal pressure of the fuel main pipes and hose, first start the engine and then disconnect the electrical fuel pump connector located near the fuel tank.CAUTION: Be sure to reduce the fuel pressure before disconnecting the fuel main pipe and hose, otherwise fuel will spill out.
- Disconnect the battery cable from the negative terminal of the battery.
- Remove the fuel tank cap.
- Disconnect the return hose and vapor hose.
- Disconnect the fuel pump connector.
- Disconnect the high pressure hose from the fuel tank.
- Loosen the two self-locking nuts that hold the tank in position and remove the two tank bands.
- Detach the fuel filler hose and leveling hose.
- Remove the fuel vapor hose and the fuel tank.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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