Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSHYUNDAI2005TIBURON L4-2.0LREPAIR AND DIAGNOSISSPECIFICATIONSMECHANICAL SPECIFICATIONSENGINECYLINDER HEAD ASSEMBLYSYSTEM SPECIFICATIONS
2005 Hyundai Tiburon L4-2.0L
System Specifications
2005 Hyundai Tiburon L4-2.0LSECTION System Specifications
Intake Manifold
Torque 16 - 23 Nm (160 - 230 kgf-cm, 12 - 17 Ft. lbs.)
Cylinder head
Install the cylinder head cover (A) with the 12 bolts (B). Uniformly tighten the bolts in several passes in the sequence shown.
Camshaft Bearing Cap
Exhaust Manifold
Tightening Torque 43 - 55 Nm (430 - 550 kgf-cm, 32 - 40 ft. lbs.)
Camshaft Sprocket
Hold the hexagonal head wrench (A) portion of the camshaft with a wrench (B), and tighten the camshaft sprocket (C) bolt.
Cylinder head
Flatness of gasket surface Max. 0.03 mm (0.0012 inch)
Limit 0.06 mm (0.0024 inch)
Flatness of manifold mounting surface Max. 0.15 mm (0.0059 inch)
Limit 0.03 mm (0.0012 inch)
Oversize rework dimensions of valve seat hole
Intake
0.3 mm (0.012 inch) O.S. 33.300 - 33.325 mm (1.3110 - 1.3120 inch)
0.6 mm (0.024 inch) O.S. 33.600 - 33.625 mm (1.3228 - 1.3238 inch)
Exhaust
0.3 mm (0.012 inch) O.S. 28.800 - 28.821 mm (1.1338 - 1.1346 inch)
0.6 mm (0.024 inch) O.S. 29.100 - 29.121 mm (1.1456 - 1.1465 inch)
Oversize rework dimensions of valve guide hole (both intake and exhaust)
0.05 mm (0.002 inch) O.S 11.05 - 11.068 mm (0.435 - 0.4357 inch)
0.25 mm (0.010 inch) O.S 11.25 - 11.268 mm (0.443 - 0.4436 inch)
0.50 mm (0.020 inch) O.S 11.50 - 11.518 mm (0.453 - 0.4535 inch)
Torque 16 - 23 Nm (160 - 230 kgf-cm, 12 - 17 Ft. lbs.)
Cylinder head
Install the cylinder head cover (A) with the 12 bolts (B). Uniformly tighten the bolts in several passes in the sequence shown.
Camshaft Bearing Cap
Exhaust Manifold
Tightening Torque 43 - 55 Nm (430 - 550 kgf-cm, 32 - 40 ft. lbs.)
Camshaft Sprocket
Hold the hexagonal head wrench (A) portion of the camshaft with a wrench (B), and tighten the camshaft sprocket (C) bolt.
Cylinder head
Flatness of gasket surface Max. 0.03 mm (0.0012 inch)
Limit 0.06 mm (0.0024 inch)
Flatness of manifold mounting surface Max. 0.15 mm (0.0059 inch)
Limit 0.03 mm (0.0012 inch)
Oversize rework dimensions of valve seat hole
Intake
0.3 mm (0.012 inch) O.S. 33.300 - 33.325 mm (1.3110 - 1.3120 inch)
0.6 mm (0.024 inch) O.S. 33.600 - 33.625 mm (1.3228 - 1.3238 inch)
Exhaust
0.3 mm (0.012 inch) O.S. 28.800 - 28.821 mm (1.1338 - 1.1346 inch)
0.6 mm (0.024 inch) O.S. 29.100 - 29.121 mm (1.1456 - 1.1465 inch)
Oversize rework dimensions of valve guide hole (both intake and exhaust)
0.05 mm (0.002 inch) O.S 11.05 - 11.068 mm (0.435 - 0.4357 inch)
0.25 mm (0.010 inch) O.S 11.25 - 11.268 mm (0.443 - 0.4436 inch)
0.50 mm (0.020 inch) O.S 11.50 - 11.518 mm (0.453 - 0.4535 inch)
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.