2004 Hyundai XG350 BaseFACTORY OEM SERVICE PROCEDURE

Fuel Tank: Inspection

  1. Check the hoses and the pipes for cracks or damage.
  2. Check the fuel tank cap for proper operation.
  3. Check the fuel tank for deformation, corrosion or cracking.
  4. Check the fuel tank inside for dirt or contamination.
  5. Check the in-tank fuel filter for damage or restriction.
  6. Test the two-way valve for proper operation.
  7. Using a vacuum hand pump, check the operation of the two-way valve.
    Fig 1: Two-Way Valve Operational Check Table
    G00721431Courtesy of HYUNDAI MOTOR CO.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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