Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Hyundai Tiburon Base, StandardFACTORY OEM SERVICE PROCEDURE
Fuel Tank: Installation
- Confirm that the pad is fully bonded to the fuel tank, and install the fuel tank by tightening the self-locking nuts.
- Connect the leveling hose to the tank and the filler neck. Insert approximately 40mm (1.6 in.).
- When connecting the filler hose (A), the end with the shorter straight pipe should be connected to the tank side.
- Connect the vapor hose. When attaching the vapor hose to the line, be sure that the hose is attached as shown in the illustration.
- Connect the high pressure hose to the fuel pump. Make sure that the fuel hose does not twist.
- Connect the electrical fuel pump connector.
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.