Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2003 Hyundai Santa Fe Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Coupling Assembly: Disassembly

Remove the coupling flange mounting nut.

Fig 1: Identifying Flange Mounting Nut
Courtesy of HYUNDAI MOTOR CO.
Remove the flange spacer.

Fig 2: Identifying Flange Spacer
Courtesy of HYUNDAI MOTOR CO.
Remove the coupling flange oil seal.

Fig 3: Identifying Coupling Flange Oil Seal
Courtesy of HYUNDAI MOTOR CO.
Using a general tool, 3-way puller, remove the flange assembly.

Fig 4: Removing Flange Assembly
Courtesy of HYUNDAI MOTOR CO.
Remove the flange oil seal using special tool (09432 33200).

Fig 5: Removing Flange Oil Seal
Courtesy of HYUNDAI MOTOR CO.
Remove the coupling case assembly.

Fig 6: Removing Coupling Case
Courtesy of HYUNDAI MOTOR CO.
1. Remove the coupling case oil seal
  
  Fig 7: Removing Coupling Case Oil Seal
  Courtesy of HYUNDAI MOTOR CO.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.

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