2002 Hyundai XG350 BaseFACTORY OEM SERVICE PROCEDURE

Bench Testing: Brushes

  1. Measure length of brush protrusion out of brush holder. Replace brush if protrusion is 0.8" (2.0 mm) or less. Replace all brush springs if any springs are damaged or corroded.
  2. To remove brushes from holder, unsolder pigtail from terminal. Install brush into brush holder and solder pigtail to brush holder.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.