1999 Hyundai Tiburon L4-2.0LFACTORY OEM SERVICE PROCEDURE

Coolant Temperature Sensor/Switch (For Computer): Service and Repair

Factory service manual diagram





DISASSEMBLY
1. Drain the coolant down to sensor level or below.
2. Disconnect the battery ground cable and disconnect the engine harness connector from the sender & sensor.
3. Remove the sender & sensor

INSPECTION
Coolant Temperature Sender

Factory service manual diagram




1. Heat the Engine coolant temperature gauge by submerging it in hot engine coolant.
2. Check that the resistance is within the specified range.
Resistance:
At 70°C (158°F): 90.5 - 117.5 Ohms
At 115°C (239°F): 21.3 - 36.3 Ohms

Coolant Temperature Sensor

Factory service manual diagram




1. Heat the sensor by submerging it in hot engine coolant.
2. Check that the resistance is within the specified range.
Resistance:
At 20°C (68°F): 2.21 - 2.69 k Ohms
At 80°C (176°F): 254 - 328 Ohms

REASSEMBLY

Factory service manual diagram




1. Apply sealant to the threaded portion and tighten to the specified torque.
Tightening torque:
Coolant temperature sender: 10 - 12 Nm (100 - 120 kg.cm, 7 - 9 ft. lbs.)
Coolant temperature sensor: 15 - 20 Nm (150 - 200 kg.cm, 11 - 14 ft. lbs)
2. Connect the harness connector to the Coolant temperature sender and Coolant temperature sensor.
3. Connect the battery to ground cable.
4. Refill the system with clean coolant.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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