1994 Hyundai Excel GL, StandardFACTORY OEM SERVICE PROCEDURE

Throttle Position Sensor Inspection

Turn ignition off. Disconnect TPS harness connector. Using ohmmeter, check resistance between TPS terminals No. 1 and 4. See Fig 1 . Resistance should be 350-650 ohms. Connect ohmmeter between TPS terminals No. 1 and 2 on Sonata V6 or terminals No. 1 and 3 on all other models. Operate throttle from closed to WOT position. Monitor ohmmeter while opening throttle. Ohmmeter needle should move accordingly with throttle movement. Replace TPS if it fails any of above tests.

Fig 1: Measuring TPS Resistance
G93A80234Courtesy of HYUNDAI MOTOR CO.
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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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