Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1992 Hyundai Excel GL, AutomaticFACTORY OEM SERVICE PROCEDURE
Control Relay Test: 1.5L
- Remove control relay, located under left side of dashboard, near instrument panel. Using an ohmmeter, check continuity between terminals No. 3 and 8 and then terminals No. 2 and 8. See Fig 1 . Resistance should be about 95 ohms. Check continuity between terminals No. 6 and 7. Resistance should be about 35 ohms. Check continuity between relay terminals No. 1 and 4. Continuity should not exist. If continuity exists, control relay is defective. Replace control relay. If continuity does not exist, go to next step.
- Connect 12-volt battery across relay terminals No. 6 (positive) and No. 7 (negative). Continuity should exist between terminals No. 1 and 4. Disconnect battery from relay. Using an ohmmeter, check continuity between terminals No. 1 and 3. Continuity should not exist. Check continuity between terminals No. 7 and 5, and then reverse leads.
- Continuity should exist in one direction only. Connect 12-volt battery across terminals No. 5 and 7, and check continuity between terminals No. 1 and 3. Continuity should exist between terminals No. 1 and 3. If results are not satisfactory, replace control relay.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
