1989 Hyundai Excel GL, 2D Hatchback, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Pressure - CARBURETED

  1. Ensure engine is at operating temperature. Disconnect fuel hose from carburetor. Connect a fuel pressure gauge to fuel hose end. Disconnect fuel return hose from fuel pump. Plug fuel pump return opening.
  2. Start and run engine at 1250 RPM. Refer to FUEL PUMP SPECIFICATIONS table. Turn engine off. With fuel hose disconnected from carburetor, place hose end into a container. Leave fuel return opening in fuel pump plugged.
  3. Start and run engine at 1250 RPM. Measure volume of fuel pumped in one minute. Refer to FUEL PUMP SPECIFICATIONS table.
FUEL PUMP SPECIFICATIONS

Application Pressure psi (kg/cm2 ) Volume in One Min. Pts. (L)
Excel 2.8-3.6 (.19-.25) 1.7 (.80)
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.