2003 Hummer H2FACTORY OEM SERVICE PROCEDURE

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra and 2004 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the fuel sender. Refer to Fuel Sender Assembly ReplacementΒ .
  2. Disconnect the fuel pump electrical connector.
  3. Fig 1: View Of Fuel Pump Electrical Connector
    GM871933Courtesy of GENERAL MOTORS CORP.
  4. Remove the fuel level sensor electrical connector retaining clip.
  5. Fig 2: View Of Fuel Level Sensor Electrical Connector Retaining Clip
    GM871934Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the fuel level sensor electrical connector.
  7. Fig 3: View Of Fuel Level Sensor Electrical Connector
    GM871936Courtesy of GENERAL MOTORS CORP.
  8. Remove the fuel level sensor retaining clip.
  9. Fig 4: Removing Fuel Level Sensor Retaining Clip
    GM871938Courtesy of GENERAL MOTORS CORP.
  10. Remove the fuel level sensor.
  11. Fig 5: Removing Fuel Level Sensor
    GM871942Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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