2003 Hummer H2 V8-6.0LFACTORY OEM SERVICE PROCEDURE

Connecting Rod, Engine

FASTENER TIGHTENING SPECIFICATIONS
Connecting Rod Bolts - First Pass 20 N.m (15 lb ft)
Connecting Rod Bolts - Final Pass 75 degrees

ENGINE MECHANICAL SPECIFICATIONS
Connecting Rod Bearing Clearance Production 0.023-0.065 mm (0.0009-0.0025 in)
Connecting Rod Bearing Clearance - Service 0.023-0.076 mm (0.0009-0.003 in)
Connecting Rod Bore Diameter - Bearing End 56.505-56.525 mm (2.224-2.225 in)
Connecting Rod Bore Out-of-Round - Bearing End - Production 0.006 mm (0.0002 in)
Connecting Rod Bore Out-of-Round - Bearing End - Service 0.006 mm (0.0002 in)
Connecting Rod Side Clearance 0.11-0.51 mm (0.00433-0.02 in)
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.