Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2021 Honda Pilot EliteFACTORY OEM SERVICE PROCEDURE
Engine Control System / Engine Mechanical - Service, Testing & Troubleshooting: Inspection: Valve: Inspection
- Valve - Remove
- Valve - Inspect
1. Measure the valve in these areas.
NOTE: The letter (D or S) is stamped on the exhaust valve head (E).
Intake Valve Dimensions
A Standard (New): 116.55-117.15 mm (4.5886-4.6122 in)
B Standard (New): 35.9-36.1 mm (1.413-1.421 in)
C Standard (New): 5.485-5.495 mm (0.21594-0.21634 in)
C Service Limit: 5.485 mm (0.21594 in)
Exhaust Valve Dimensions
A Standard (New): 113.90-114.50 mm (4.4842-4.5079 in)
B Standard (New):
D: 29.85-30.15 mm (1.1752-1.1870 in)
S: 29.9-30.1 mm (1.177-1.185 in)
C Standard (New): 5.450-5.460 mm (0.21457-0.21496 in)
C Service Limit: 5.450 mm (0.21457 in) - All Removed Parts - Install
1. Install the parts in the reverse order of removal.
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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