2012 Honda Insight BaseFACTORY OEM SERVICE PROCEDURE

Transmission Disassembly

Special Tools RequiredΒ 

  • Start Clutch Remover 07TAE-P4V0120
  • Reverse Brake Spring Compressor 07TAE-P4V0110
  1. Remove the CVTF pan (A) (eighteen bolts), the two dowel pins (B), and the CVTF pan gasket (C).
    Fig 1: CVTF Pan Bolts, CVTF Pan Gasket And Dowel Pins With Torque Specifications
    G08093252Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Remove the CVTF strainer (D) (two bolts).
  3. Remove the eight bolts securing the lower valve body (E), lower the lower valve body, and hold it.
  4. Remove the bolt securing the solenoid harness connector (F), and remove the lower valve body, the two CVTF pipes (G), and the solenoid harness 8P connector from the transmission housing.
  5. Remove the CVTF magnets (H) (I), and clean and reinstall them in the CVTF pan.
  6. Remove the O-ring (J) from the CVTF strainer, and remove the O-ring (K) from the solenoid harness 8P connector. Install new ones when reinstalling the lower valve body.
  7. Clean the inlet opening (A) of the CVTF strainer (B) thoroughly with compressed air, then check that it is in good condition and that the inlet opening is not clogged.
    Fig 2: Identifying Inlet Opening Of CVTF Strainer
    G08093253Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Test the CVTF strainer by pouring clean CVTF through the inlet opening, and replace it if it is clogged or damaged.
  9. Position the transmission with its end cover facing down.
  10. Remove the flywheel housing (A) (nineteen bolts), then three dowel pins (B), and the gasket (C).
    Fig 3: Exploded View Of Transmission Assembly With Torque Specifications
    G08093254Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Remove the differential assembly (D).
  12. Remove the CVTF passage pipe (E) (one bolt), the O-rings (F), and the lubrication pipe (G).
  13. Remove the three bolts securing the CVTF pump drive sprocket (H), then remove the CVTF pump drive chain (I) and the CVTF pump drive sprocket.
  14. Remove the snap ring (J) from the input shaft (K), then remove the thrust shim (L), the CVTF pump drive sprocket hub (M), the thrust washer (N), the thrust needle bearing (O), and the thrust washer (P) from the input shaft.
  15. Remove the park pawl shaft (Q), and remove the park pawl spring (R) and the park pawl (S).
  16. Remove the thrust shim (T) and the final drive shaft (U), then remove the secondary driven gear(V).
  17. Remove the snap ring (W) securing the start clutch (X), and remove the cotter retainer (Y) and the cotters (Z).
  18. Remove the transmission range switch (AA) (two bolts) with the control shaft cover (AB).
  19. Remove the CVT input shaft (drive pulley) speed sensor (AC) (one bolt), the CVT output shaft (driven pulley) speed sensor (AD) (one bolt), the vehicle speed sensor (AE) (one bolt), and the dipstick tube (AF) (each one bolt), and remove the O-rings (AG).
  20. Remove the line bolts (AH) securing the CVTF cooler lines (Al), then remove the CVTF cooler lines and the sealing washers (AJ).
  21. Set the start clutch remover on the start clutch (A), and attach the pawl (B) of the start clutch remover to the park gear (C) securely. Do not place the pawl of the start clutch remover on the start clutch guide. If the pawl contacts the start clutch guide, the clutch guide may be damaged. Be sure not to allow dust and other foreign particles to enter the driven pulley shaft.
    Fig 4: Attaching Pawl Of Start Clutch Remover To Park Gear
    G08093255Courtesy of AMERICAN HONDA MOTOR CO., INC.
  22. Remove the start clutch (A) from the driven pulley shaft.
    Fig 5: Removing Start Clutch From Driven Pulley Shaft
    G08093256Courtesy of AMERICAN HONDA MOTOR CO., INC.
  23. Remove the secondary drive/park gear from the start clutch.
  24. Remove the sealing ring (A) from the secondary drive/park gear (B), check it for rust, dirt, wear, or damage, and clean or replace it if necessary; it will be reinstalled on a new secondary drive/park gear when assembling the transmission.
    NOTE: The secondary drive/park gear must be replaced when disassembling the transmission.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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