2012 Honda Insight BaseFACTORY OEM SERVICE PROCEDURE

Backlash Inspection

  1. Install the driveshafts on the differential, then place the axles on V-blocks.
    Fig 1: Installing Driveshafts On Differential
    G08093385Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Check the backlash of the pinion gears (A) using a dial indicator (B).

    Standard: 0.05-0.15 mm (0.0020-0.0059 in)Β 

  3. If the backlash is out of standard, replace the differential carrier (see DIFFERENTIAL CARRIER/FINAL DRIVEN GEAR REPLACEMENTΒ ).
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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