2012 Honda Insight BaseFACTORY OEM SERVICE PROCEDURE

Motor Control Module (MCM) Removal/Installation

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar with the IMA system before working on or around it. Make sure you have read the IMA service precautions before doing repairs or service (see SERVICE PRECAUTIONSΒ ).

  1. Remove the IPU cover (see IPU COVER REMOVAL/INSTALLATIONΒ ).
  2. Remove the bolts (A) and the PCU lid (B).
    Fig 1: PCU Lid And Bolts With Torque Specifications
    G08092938Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the bolts (A, B) and the PCU busplate (C).
    Fig 2: PCU Busplate And Bolts With Torque Specifications
    G08092939Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove the bolts (A) and the PCU cover (B).
    Fig 3: PCU Cover And Bolts With Torque Specifications
    G08092940Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Disconnect the MCM connectors (A).
    Fig 4: MCM, Connectors And Bolts With Torque Specifications
    G08092941Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Remove the bolts (B) and the MCM (C).
  7. Install the parts in the reverse order of removal.
  8. Do the motor rotor position calibration procedure (see IMA MOTOR ROTOR POSITION CALIBRATIONΒ ).
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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