2012 Honda Insight BaseFACTORY OEM SERVICE PROCEDURE

Fuel Pressure Test

Special Tools Required 

  • Fuel Pressure Gauge 07406-004000B
  • Fuel Pressure Gauge Attachment Set 07AAJ-S6MA150
  1. Relieve the fuel pressure (see FUEL PRESSURE RELIEVING ).
  2. Disconnect the quick-connect fitting. Attach the fuel pressure gauge set and the fuel gauge.
    Fig 1: Identifying Fuel Pressure Gauge Set
    G08092531Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Reinstall the air cleaner (A) (see AIR CLEANER REMOVAL/INSTALLATION ).
  4. Install PGM-FI main relay 2.
  5. Start the engine, and let it idle.
    • If the engine starts, go to step  7.
    • If the engine does not start, go to step 6.
  6. Check to see if the fuel pump is running: Listen to the fuel filler port with the fuel fill cap removed. The fuel pump should run for 2 seconds when the ignition switch is first turned to ON (II).
  7. Read the fuel pressure gauge. The pressure should be 260-310 kPa (2.7-3.2 kgf/cm2 , 38-46 psi).
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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