2012 Honda Insight BaseFACTORY OEM SERVICE PROCEDURE

Fuel Fill Pipe Removal/Installation

  1. Drain the fuel tank until it is less than half full (see FUEL TANK DRAININGΒ ).
  2. Remove the fuel fill cap.
  3. Raise the vehicle on a lift.
  4. Remove the left rear wheel.
  5. Remove the fuel fill pipe cover (A).
    Fig 1: Identifying Fuel Fill Pipe Cover
    G08092571Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Disconnect the quick-connect fittings (A) (see FUEL LINE/QUICK-CONNECT FITTING REMOVALΒ ).
    Fig 2: Quick-Connect Fittings, Fuel Fill Pipe, Clip And Bolts With Torque Specifications
    G08092572Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Remove the fuel fill pipe (B).
  8. Disconnect the quick-connect fittings (C).
  9. Remove the clip (D) from the fuel fill pipe.
  10. Install the parts in the reverse order of removal.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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