2011 Honda Insight BaseFACTORY OEM SERVICE PROCEDURE

Fuel Pressure Regulator Replacement

  1. Remove the fuel tank unit (see FUEL TANK UNIT REMOVAL AND INSTALLATIONΒ  ).
  2. Remove the reservoir (A).
    Fig 1: Identifying Bracket, Ground Ring And Fuel Pressure Regulator
    G06429551Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the bracket (B).
  4. Remove the ground ring (C).
  5. Remove the fuel pressure regulator (D).
  6. Install the parts in the reverse order of removal with new O-rings (E) and a new bracket. When installing the fuel tank unit, align the marks on the unit and the fuel tank (see INSTALLATIONΒ  ).
    NOTE:
    • Coat the O-rings with clean engine oil; do not use any other oils or fluids.
    • Do not pinch the O-rings during installation.
    • Use all the new parts supplied in the pressure regulator replacement kit.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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