2011 Honda Insight BaseFACTORY OEM SERVICE PROCEDURE

Fuel Line/Quick-Connect Fitting Installation

NOTE: Before you work on the fuel lines and fittings, read the Fuel Line/Quick-Connect Fitting Precautions (see FUEL LINE/QUICK-CONNECT FITTING PRECAUTIONSΒ  ).
  1. Check the contact area (A) of the line (B) for dirt or damage, and clean it if needed.
    Fig 1: Identifying Contact Area Of Line
    G06429536Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Insert a new retainer (A) into the connector (B) if the retainer is damaged, or after:
    • replacing the fuel rail.
    • replacing the fuel feed line.
    • replacing the fuel pump.
    • replacing the fuel filter.
    • replacing the fuel gauge sending unit.
    • replacing the EVAP purge line.
    • replacing the EVAP canister.
    • replacing the fuel fill pipe.
    • replacing the fuel tank.
    • removing the retainer from the fuel line.
    • Use the same manufacturer retainer and the same size when replacing the retainer (see FUEL LINE/QUICK-CONNECT FITTING PRECAUTIONSΒ  ).
    Fig 2: Inserting Retainer Into Connector
    G06429537Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Before connecting a new fuel tube/quick-connect fitting assembly (A), remove the old retainer (B) from the mating line.
    NOTE: When replacing the fuel tube/quick - connect fitting assembly at the engine compartment, remove the air cleaner (see AIR CLEANER REMOVAL/INSTALLATION ), and the bracket (C).
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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