2011 Honda Insight BaseFACTORY OEM SERVICE PROCEDURE

Engine Electrical

ENGINE ELECTRICAL SPECIFICATION

Item Measurement Qualification Standard or New Service Limit
Ignition coil Rated voltage   12V
Firing order   1-3-4-2
Spark plug Type   NGK:DILFR6F11G
Gap   1.0-1.1 mm (0.039-0.043 in) -
Ignition timing At idle Check the red mark In N or P 10±2°BTDC
Drive belt Tension   Auto-tensioner
Starter Output   1.0 kW
Commutator mica depth   0 40-0.50 mm (0.016-0.020 in) 015 mm (0.006 in)
Commutator runout   0.02 mm (0.001 in) max. 0.05 mm (0.002 in)
Commutator O.D.   28.0-28.1 mm (1.102-1.106 in) 27.5 mm (1.083 in)
Brush length   11.1-11.5 mm (0.44-0.45 in) 4.3 mm (0.17 in)
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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