2006 Honda Insight StandardFACTORY OEM SERVICE PROCEDURE

DTC P1445 (62): Bypass Contactor Problem: General Description

The high voltage contactor between the battery module and the motor power inverter (MPI) module is turned on to activate the integrated motor assist (IMA) system after turning the ignition switch on. Before turning the high voltage contactor on, the bypass contactor is turned on and the motor drive module (MDM) condenser is charged gradually by current limited by the bypass resistor. When the difference between the voltage on the MPI module side and the battery module side is within a set range, the high voltage contactor is turned on, then the bypass contactor is turned off.

If the difference between the voltage on the MPI module side and the battery module side is out of a set range for a specified time after the bypass contactor is turned on, a malfunction is detected and a DTC is stored.

MONITOR DESCRIPTION CHART

Execution Once per driving cycle
Sequence None
Duration 2 seconds or more
DTC Type One drive cycle, MIL ON, IMA system indicator ON
ENABLE CONDITIONS CHART

Condition Minimum Maximum
MCM power-supply voltage 10.5 V -
MPI module voltage (Ignition switch ON) - 240 V
Motor speed (Ignition switch ON) - 1,000 rpm
Ignition switch ON
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.