2006 Honda Insight StandardFACTORY OEM SERVICE PROCEDURE

Driving Pattern

When the HDS is used:

  1. Connect the HDS, and start the engine.
  2. Remove the IPU lid.
  3. Request the battery module fan drive on the HDS.
  4. Verify that the battery module fan is actually running.

When the HDS is not used:

  1. Remove the IPU lid.
  2. Reset the BCM. (Disconnect the 12 V battery terminal once and reconnect it.)
  3. Remove the No. 15 EPS (40 A) fuse from the under-hood fuse/relay box.
  4. Hold the engine at a speed between 3,500 - 4,000 rpm without load (in Park or neutral), and wait until 19 segments of the indicator on the IMA battery charge gauge are indicated.
  5. Turn off the ignition switch.
  6. Repeat steps Β 2 - Β 5 five times. (Increase the battery module temperature.)
  7. Verify that the battery module fan drive is running when the engine is idling.
  8. Reinstall the No. 15 EPS (40 A) fuse and IPU lid.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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