2005 Honda Pilot EXFACTORY OEM SERVICE PROCEDURE

Fuel Pressure Test

Special Tools RequiredΒ 

  • Fuel pressure gauge 07406-004000A
  • Fuel pressure gauge attachment set 07AAJ-S6MA150
  1. Relieve the fuel pressure (see FUEL PRESSURE RELIEVINGΒ  ).
  2. Disconnect the quick-connect fitting (A). Attach the fuel pressure gauge set and the fuel pressure gauge.
    Fig 1: Attaching Fuel Pressure Gauge Set And Fuel Pressure Gauge
    G04546161Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Start the engine, and let it idle.
    • If the engine starts, go to step Β 5.
    • If the engine does not start, go to step 4.
  4. Check to see if the fuel pump is running: listen to the fuel fill port with the fuel cap removed. The fuel pump should run for 2 seconds when the ignition switch is first turned on.
  5. Read the pressure gauge. The pressure should be 390-440 kPa (4.0-4.5 kg/cm2, 57-64 psi).
    • If the pressure is OK and the engine is running, the test is complete. If the engine is not running, repair the cause, then continue this test.
    • If the pressure is out of specification and the fuel lines are OK, replace the pressure regulator (see FUEL PRESSURE REGULATOR REPLACEMENTΒ  ).
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.