Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Honda Pilot EXFACTORY OEM SERVICE PROCEDURE
Fuel Pressure Test
Special Tools RequiredΒ
- Fuel pressure gauge 07406-004000A
- Fuel pressure gauge attachment set 07AAJ-S6MA150
- Relieve the fuel pressure (see FUEL PRESSURE RELIEVINGΒ ).
- Disconnect the quick-connect fitting (A). Attach the fuel pressure gauge set and the fuel pressure gauge.
- Start the engine, and let it idle.
- If the engine starts, go to step Β 5.
- If the engine does not start, go to step 4.
- Check to see if the fuel pump is running: listen to the fuel fill port with the fuel cap removed. The fuel pump should run for 2 seconds when the ignition switch is first turned on.
- If the pump runs, go to step 5.
- If the pump does not run, do the fuel pump circuit troubleshooting (see FUEL PUMP CIRCUIT TROUBLESHOOTINGΒ ).
- Read the pressure gauge. The pressure should be 390-440 kPa (4.0-4.5 kg/cm2, 57-64 psi).
- If the pressure is OK and the engine is running, the test is complete. If the engine is not running, repair the cause, then continue this test.
- If the pressure is out of specification and the fuel lines are OK, replace the pressure regulator (see FUEL PRESSURE REGULATOR REPLACEMENTΒ ).
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
