2005 Honda Pilot EXFACTORY OEM SERVICE PROCEDURE

Fuel Line/Quick-Connect Fitting Precaution

The fuel line/quick-connect fittings connect the fuel rail (A) to the fuel feed joint (K), the fuel feed joint (K) to the fuel feed hose (B) the fuel hose (B) to the fuel line (C), the fuel feed hose (D) to the fuel tank unit (E), the fuel line (F) to the fuel feed hose (G), the EVAP purge pipe (H) to EVAP purge hose (I), and the EVAP purge hose (I) to the EVAP canister (J). When removing or installing the fuel feed hose, fuel tank unit or fuel tank, it is necessary to disconnect or connect the quick-connect fittings.

Pay attention to the following:

  • The fuel feed hoses, fuel line, and quick-connect fittings are not heat-resistant; be careful not to damage them during welding or other heat-generating procedures.
  • The fuel feed hoses, fuel line, and quick-connect fittings are not acid-proof; do not touch them with a shop towel that was used for wiping battery electrolyte. Replace them if they came into contact with electrolyte or something similar.
  • When connecting or disconnecting the fuel feed hoses, fuel line, and quick-connect fittings, be careful not to bend or twist them excessively. Replace them if they are damaged.
    Fig 1: Identifying Fuel Line/Quick-Connect Fittings (1 Of 4)
    G04546164Courtesy of AMERICAN HONDA MOTOR CO., INC.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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