Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Honda S2000 L4-2.2LFACTORY OEM SERVICE PROCEDURE
Windshield: Service and Repair
Windshield Replacement
NOTE: Familiarize yourself with the glass replacement process.
Parts Removal
First remove these items:
- Rearview mirror
- Front roof rail trim
- Windshield wiper arms
- Cowl cover
Cutting Positions
Slip piano wire through the adhesive at each position as shown, and pull it back as indicated by the arrows.
Rubber Dams and Fastener Installation, and Primer Application
- Be sure the rubber dams and fasteners line up with the alignment marks.
- Attach the rubber dams and fasteners with adhesive tape.
- To attach the molding, apply primer to the areas between the alignment marks of the windshield.
Molding Installation
- Be sure the alignment marks on the molding line up with the alignment marks on the windshield.
- Attach the molding with adhesive tape.
- Attach the molding seals to the molding.
Fastener (body side) Installation/Body Primer Application
NOTE: Apply body primer to exposed surfaces only.
Glass Primer and Adhesive Application
NOTE: Familiarize yourself with the glass replacement process.
Parts Removal
First remove these items:
- Rearview mirror
- Front roof rail trim
- Windshield wiper arms
- Cowl cover
Cutting Positions
Slip piano wire through the adhesive at each position as shown, and pull it back as indicated by the arrows.
Rubber Dams and Fastener Installation, and Primer Application
- Be sure the rubber dams and fasteners line up with the alignment marks.
- Attach the rubber dams and fasteners with adhesive tape.
- To attach the molding, apply primer to the areas between the alignment marks of the windshield.
Molding Installation
- Be sure the alignment marks on the molding line up with the alignment marks on the windshield.
- Attach the molding with adhesive tape.
- Attach the molding seals to the molding.
Fastener (body side) Installation/Body Primer Application
NOTE: Apply body primer to exposed surfaces only.
Glass Primer and Adhesive Application
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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