2004 Honda Pilot EXFACTORY OEM SERVICE PROCEDURE

Fuel Line/Quick-Connect Fitting Precaution

The fuel tube/quick-connect fittings assembly connects the in-tank fuel pump to the fuel feed line and the fuel return line. When removing or installing the fuel tank unit and fuel tank, it is necessary to disconnect or connect the quick-connect fittings. Pay attention to the following:

  • The fuel lines (A) and quick-connect fittings (B) are not heat-resistant; be careful not to damage them during welding or other heat-generating procedures.
  • The fuel lines (A) and quick-connect fittings (B) are not acid-proof; do not touch them with a shop towel which was used for wiping battery electrolyte. Replace them if they came into contact with electrolyte or something similar.
  • When connecting or disconnecting the fuel lines (A) and quick-connect fittings (B), be careful not to bend or twist them excessively. Replace them if damaged.
    Fig 1: Identifying Fuel Lines & Quick-Connect Fittings (1 Of 2)
    G01464177Courtesy of AMERICAN HONDA MOTOR CO., INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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