2002 Honda Insight StandardFACTORY OEM SERVICE PROCEDURE

With Navigation System

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  1. Check the No. 3 (7.5A) fuse in the driver's under-dash fuse/relay box.

    Is the fuse OK? 

    1. YES  - Go to step 2.
    2. NO  - Replace the fuse and recheck.
  2. Disconnect the climate control panel 16P connector.
  3. Turn the ignition switch ON (II).
  4. Measure the voltage between the No. 6 terminal of the climate control panel 16P connector and body ground.
    Fig 1: Measuring Voltage Between No. 6 Terminal Of Climate Control Panel 16P Connector & Body Ground
    G01520131Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Is there battery voltage? 

    1. YES  - Go to step 5.
    2. NO  - Repair open in the wire between the No. 3 fuse in the driver's under-dash fuse/relay box and the climate control panel.
  5. Turn the ignition switch OFF.
  6. Disconnect climate control unit connectors A (16P) and B (26P).
  7. Check for continuity between the following terminals of climate control panel 16P connector and climate control unit connectors A (16P) and B (26P).
    CLIMATE CONTROL PANEL CONNECTOR-TO-CLIMATE CONTROL CONNECTORS CONTINUITY CHART

    Climate Control Panel 16P Connector Terminal Climate Control Unit Connectors A (16P) Terminal
    No. 4 No. 11
    No. 5 No. 13
    No. 13 No. 12
    CLIMATE CONTROL PANEL CONNECTOR-TO-CLIMATE CONTROL CONNECTORS CONTINUITY CHART

    Climate Control Panel 16P Connector Terminal Climate Control Unit Connectors B (26P) Terminal
    No. 7 No. 2
    No. 11 No. 160
    Fig 2: Checking Continuity Between Following Terminals Of Climate Control Panel 16P Connector & Climate Control Unit Connectors A (16P).
    G01520132Courtesy of AMERICAN HONDA MOTOR CO., INC.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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