2000 Honda InsightFACTORY OEM SERVICE PROCEDURE

2001-2003 CVT models

  1. Relieve the fuel pressure (see FUEL PRESSURE RELIEVINGΒ  ).
  2. Remove the sealing nut from the fuel rail. Attach the fuel pressure adapter nut, 12 mm (A) and the fuel pressure gauge (B). Remove the vacuum hose (C) from the fuel pulsation damper (D), and pinch off the hose with a clamp (E).
    Fig 1: Attaching Fuel Pressure Adapter Nut And Fuel Pressure Gauge
    G03681030Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Start the engine, and let it idle.
    • If the engine starts, go to step Β 5 .
    • If the engine does not start, go to step 4.
  4. See if the fuel pump is running: listen to the fuel fill port with the fuel fill cap removed. The fuel pump should run for 2 seconds when the ignition switch is first turned ON (II).
  5. Read the pressure gauge. The pressure should be 270-320 kPa (2.8-3.3 kgf/cm2 , 40-47 psi).
    • If the pressure is OK, the test is complete.
    • If the pressure is out of specification, replace the fuel pressure regulator and the fuel filter (see FUEL PRESSURE REGULATOR REPLACEMENTΒ  ), and recheck the fuel pressure.
  6. Reconnect the vacuum hose, remove the pressure gauge, and reinstall the sealing nut with a new washer. Tighten the sealing nut to 22 N.m (2.2 kgf.m, 16 lbf.ft).
    NOTE: Disassemble and clean the fuel pressure gauge attachment thoroughly after use.

Special Tools RequiredΒ 

Fuel pressure gauge 07406-004000B

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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