2000 Honda InsightFACTORY OEM SERVICE PROCEDURE

Fuel Pump Test

If you suspect a problem with the fuel pump, check that the fuel pump actually runs; when it is on, you will hear some noise if you hold your ear to the fuel fill port with the fuel fill cap removed. The fuel pump should run for 2 seconds when ignition switch is first turned on. If the fuel pump does not make noise, check as follows:

  1. Remove the middle floor panel (see MIDDLE FLOOR PANEL REPLACEMENT ).
  2. Remove the access panel from the floor.
  3. Turn the ignition switch OFF, then disconnect the fuel pump 5P connector.
  4. Connect PGM-FI main relay (FUEL PUMP) 4P connector terminals No. 1 and No. 2 with a jumper wire.
    Fig 1: Connecting PGM-FI Main Relay (Fuel Pump) 4P Connector Terminals No. 1 And No. 2 With Jumper Wire
    G03681035Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Turn the ignition switch ON (II).
  6. Check that battery voltage is available between fuel pump 5P connector terminal No. 5 and body ground when the ignition switch is turned ON (II).
    Fig 2: Checking Battery Voltage Is Available Between Fuel Pump 5P Connector Terminal No. 5 And Body Ground
    G03681036Courtesy of AMERICAN HONDA MOTOR CO., INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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