2000 Honda InsightFACTORY OEM SERVICE PROCEDURE

2006 model

  1. Make sure you have the anti-theft code for the radio, then write down the audio presets.
  2. Remove the PGM-FI main relay (FUEL PUMP) from the multi relay box.
  3. Start the engine, and let it idle until it stalls.
    NOTE: If any DTCs are stored, clear and ignore them.
  4. Turn the ignition switch OFF.
  5. Remove the fuel fill cap.
  6. Disconnect the negative cable from the battery.
  7. Remove the quick-connect fitting cover (A).
    Fig 1: Removing Quick-Connect Fitting Cover
    G03681026Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Check the fuel quick-connect fitting for dirt, and clean it if needed.
  9. Place a rag or shop towel over the quick-connect fitting (A).
    Fig 2: Placing Rag Or Shop Towel Over Quick-Connect Fitting
    G03681027Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze the retainer tabs (C) with the other hand to release them from the locking tabs (D). Pull the connector off.
    NOTE:
    • Be careful not to damage the line (E) or other parts.
    • Do not use tools.
    • If the connector does not move, keep the retainer tabs pressed down, and alternately pull and push the connector until it comes off easily.
    • Do not remove the retainer from the line; once removed, the retainer must be replaced with a new one.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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