2000 Honda InsightFACTORY OEM SERVICE PROCEDURE

Exploded View: Inspection

  1. 2. Remove the pump cover.
  2. 3. Check the inner-to-outer rotor radial clearance between the inner rotor (A) and outer rotor (B). If the inner-to-outer rotor radial clearance exceeds the service limit, replace the oil pump.

    Inner Rotor-to-Outer Rotor Radial Clearance 

    Standard (New): 0.02-0.14 mm (0.001-0.006 in.) 

    Service Limit: 0.18 mm (0.007 in.) 

    Fig 1: Checking Clearance Between Inner Rotor And Outer Rotor
    G03680558Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. 4. Check the housing-to-rotor axial clearance between the rotor (A) and pump housing (B). If the housing-to-rotor axial clearance exceeds the service limit, replace the oil pump.

    Housing-to-Rotor Axial Clearance 

    Standard (New): 0.02-0.07 mm (0.001-0.003 in.) 

    Service Limit: 0.12 mm (0.005 in.) 

    Fig 2: Checking Clearance Between Rotor And Pump Housing
    G03680559Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. 5. Check the housing-to-outer rotor radial clearance between the outer rotor (A) and pump housing (B).

    If the housing-to-outer rotor radial clearance exceeds the service limit, replace the oil pump.

    Housing-to-Outer Rotor Radial Clearance 

    Standard (New): 0.100-0.175 mm (0.0039-0.0069 in.) 

    Service Limit: 0.20 mm (0.008 in.) 

    Fig 3: Checking Clearance Between Outer Rotor And Pump Housing
    G03680560Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. 6. Inspect both rotors and the pump housing for scoring or other damage. Replace the damaged parts if necessary.
  6. 7. Remove the old oil seal from the oil pump.
  7. 8. Use the special tools to install a new oil seal. Drive the seal until the special tool bottoms on the oil pump.
    Fig 4: Installing Oil Seal With Special Tools
    G03680561Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. 9. Install the oil pump cover.

    Installation 

  9. 10. Install the cam chain (see CAM CHAIN INSTALLATION ).
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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