2000 Honda InsightFACTORY OEM SERVICE PROCEDURE

Starter Performance Test

  1. Disconnect the wire from the S terminal.
  2. Make the connections as shown using as heavy a wire as possible (preferably equivalent to the wire used for the vehicle). To avoid damaging the starter, never leave the battery connected for more than 10 seconds.
  3. Connect the battery as shown. If the starter pinion moves out, it is working properly.
    Fig 1: Connecting Battery Terminal To Starter
    G03680261Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Disconnect the negative battery terminal from the starter as shown. If the pinion retracts immediately, it is working properly.
    Fig 2: Disconnecting Negative Battery Terminal From Starter
    G03680262Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Clamp the starter firmly in a vise.
  6. Connect the starter to the battery as shown, and check that the motor turns and keeps rotating.
    Fig 3: Connecting Starter To Battery
    G03680263Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. If the electric current and motor speed meet the specifications when the battery voltage is at 11.5 V, the starter is working properly.

    Specifications 

    Electric Current: 80 A or less 

    Motor Speed: 2,600 RPM or more 

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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